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Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill Custom Made

Categories	Two Roll Mill
Brand Name:	ZL
Model Number:	ZL-3018
Certification:	CE,ISO
Place of Origin:	China
MOQ:	1 set
Price:	Negotiable
Payment Terms:	L/C,T/T,Western Union
Supply Ability:	60 Sets
Delivery Time:	5-8 work days
Packaging Details:	Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill Custom Made is packaged within wooden case.
Product name:	Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill Custom Made
Diameter of roll:	300mm
Length of roller face:	650mm
Mixing Capacity:	1-15kg
Friction ratio:	1:1.27
Roll gap range:	0-12
Driving Power:	30kw
Key words:	Silica Gel , 12 inch

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Dongguan Zhongli Instrument Technology Co., Ltd.

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Product Details
Company Profile

Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill Custom Made

Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill

Custom-made industrial mixing mill designed for precision processing of silica gel, rubber, and plastic materials with advanced intelligent control systems.

Applications

This silica gel open two roll mixing mill is widely used in rubber and plastics industries for polymer mixing applications including PVC and color master batch processing.

Product Overview

Engineered for unmatched performance in masticating and kneading natural rubber, synthetic rubber, EVA, or PVC pellets with various chemical materials. Primarily used for plastic processing, hot milling, and mixing in rubber product manufacturing facilities.

Key Features

Automatic feeding oil or grease lubrication for easy maintenance and machine protection
Multiple roll constructions available: drilled roll, bored roll, grooved roll
Flexible roll nip adjustment: manual or electric options
Custom speed ratio design based on customer formulas and processing requirements
Rolls made from chilled cast alloy iron with hardness reaching 70HB
Annealed welded frame, frame cap, and base for stress relief
Integrated brake and emergency stop devices for personnel and equipment safety
Human-centered control system design ensuring labor safety

Intelligent Control System

PLC control system with intelligent control panel featuring:

Remote import of process recipes and data monitoring capabilities
Ethernet communication interface for MES integration
Capacity for up to 20 mixing steps with 20 recipe storage spaces
Reserved control points and Ethernet communication interface
Touch screen interface provided
Real-time data recording and export of kneading time, temperature, ram pressure, current, torque, and recipe code

Technical Specifications

Model	ZL-3018-76	ZL-3018-120	ZL-3018-160	ZL-3018-200	ZL-3018-230	ZL-3018-300	ZL-3018-400
Diameter of roll (mm)	76	120	160	200	230	300	400
Length of roller face (mm)	300	350	350	500	650	650	900
Mixing Capacity (kg)	0.002-0.6	0.002-2	0.002-2.8	0.002-5	0.005-10	1-15	5-30
Front roll surface speed (rpm)	19	19	19	19	19	19	19
Friction ratio	1:1.30	1:1.35	1:1.35	1:1.35	1:1.27	1:1.27	1:1.27
Roll gap range (mm)	0-3	0-6	0-6	0-8	0-12	0-12	0-15
Driving Power (KW)	1	1.5	2.2	7.5	11	30	37

Additional Specifications:
Heating Mode: Electricity heating, Oil Heating (optional)
Cooling Mode: Water Cooling (optional)
Roll Temperature: Room temperature - 300℃
Roll Hardness: HRC 50 ~ 68
Temperature Accuracy: ±2℃ (high accuracy PID micro computer controller)
Safety Device: 6 safety buttons with optional safety guard
Power: 380V 3 phase 50-60hz

Product Documentation

Download Technical Brief (PDF)
View Rubber Machine Catalog (PDF)

Product Image

Intelligent Control Two Roll Silica Gel Mixing Mill industrial equipment

Industry Applications

Our products are widely used across multiple industries including rubber and plastics, paper/carton/paperboard, cable and enamelled wire, textile/fabric, shoes/leather, food industry, and scientific research institutions. Equipment meets UL, ASTM, JIS, GB, ISO, TAPPI, EN, DIN, BS and other international standards.

Comprehensive Laboratory Solutions

We provide complete laboratory solutions including design, planning, renovation, equipment selection, installation, training, maintenance, and comparative testing management systems with one-stop authentication technology services.

Service Commitment

Two-year free maintenance for all equipment with lifetime maintenance support. Contact us for consultation and technical discussion.

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Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill Custom Made

Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill Custom Made

Intelligent Control 12 Inch Two Roll Silica Gel Mixing Mill Custom Made

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