Abrasion Resistant Cyclone Liner Wear Resistant Ceramic Liners

​Product Description

The cyclone equipment is seriously worn and needs to be adjusted or even replaced frequently, which seriously affects the quality and efficiency of coal preparation. We can tailor-design and manufacture various cyclone liners according to the size and shape of the cyclone. The lining material is oxidized. Aluminum wear-resistant ceramics, because the cyclone cylinder is a cylinder, the lower part is a cone, and the upper part has an overflow box distribution box, etc., so the wear-resistant ceramic liner must be processed into arcs, sectors, and different sizes of heads. The diameter of different cyclones is also different. After years of on-site construction, our company can now provide more than 100 types of cyclone wear-resistant ceramic liners for customers.

Product parameters

Product Features

1. Design different cyclone liners according to the cylinder, cone pipe, outlet pipe, etc., and the ceramic structure is reasonable without gaps;

2. The ceramics are made 10-25mm thick, 100 tons of dry pressing, high density, and excellent wear resistance;

3. The wear-resistant ceramic sheet adopts a high-strength adhesive staggered pasting process, which is firmly bonded and does not fall off, and is suitable for harsh working conditions such as high impact or dynamic operation;

4. The inner wall is smooth, the material is smooth, and the height difference between the ceramics is within 0.5mm, which can maintain the maximum tangential velocity of the slurry in the cyclone, reduce energy loss, and obtain the best classification effect.

​Product advantages

1. Good wear resistance: Because the Mohs hardness of the wear-resistant ceramic lining of the cyclone can reach 9.0, which is equivalent to HRC90 or more, it has high wear resistance for the abrasive media transported by metallurgy, electric power, mining, coal, and other industries. sex. Proved by industrial operation: its wear resistance life is ten times or even dozens of times that of quenched steel.

2. Low running resistance: the inner surface of the cyclone is smooth and never rusted, unlike the convex spiral on the inner surface of seamless steel pipe. The inner surface roughness and clean water resistance characteristics of the relevant inspection unit have been tested. The surface smoothness is better than that of any metal pipe, and the cleaning resistance coefficient is 0.0193, which is slightly lower than that of seamless pipes.

3. Anti-corrosion and anti-scaling: Because the corundum ceramic layer is (a-AL2O3), it is neutral. So it has acid and alkali resistance and seawater corrosion resistance and also has anti-scaling properties.

4. The project cost is low: the cyclone liner is light in weight and the price is reasonable.

​Product service life

The excellent wear resistance of the cyclone liner can ensure a long-term continuous and stable working condition of the cyclone. The service life is 10 times that of ordinary polyurethane materials, and the cost performance is very high.

​Application areas

The cyclones produced by our company are lined with wear-resistant ceramics, which are widely used in the beneficiation process of sand washing, coal preparation, ferrous metal mines, and non-ferrous metal mines. Improve the metal recovery rate of the beneficiation and increase the economic benefits of the beneficiation.

YIbeino New Materials focuses on the research and development of new wear-resistant ceramic materials and is committed to providing material conveying, pneumatic conveying system engineering design and equipment wear problems under various complex working conditions for cement, thermal power, steel, coal, port, chemical, new energy, mineral processing, engineering machinery, concrete pipe pile, and other industries. We have 20 years of industry experience in the field of wear-resistant materials, We provide one-stop service from production to installation, according to customer demand for product design, research and development, production, processing, and other services.

The company has a professional anti-wear construction team. Relying on our strong technical strength and years of accumulated practical experience, we can provide timely solutions to various wear problems and select appropriate wear-resistant materials and construction plans based on actual working conditions. Rational product design, on-site construction, and comprehensive after-sales service can help you effectively improve the operating efficiency and service life of your equipment and solve equipment wear problems under various complex working conditions.

We have more than 20 years of industry experience in the field of wear-resistant materials and a group of experienced technical and management personnel. We can provide product design, research and development, production, processing, and other services according to customer needs. The company has a full set of advanced equipment for the production of wear-resistant products. Our company's main products are wear-resistant ceramic sheets, wear-resistant ceramic liners, ceramic composite pipes, wear-resistant ceramic elbows (lithium battery pneumatic conveying elbows), wear-resistant ceramic roller lagging, the overall equipment is lined with ceramics, ceramic pump truck pipes, alumina structural ceramics, ZTA ceramics and other series of products. The products have high strength, high hardness, good wear resistance, and corrosion resistance.

Hunan YIbeino New Materials Co., Ltd. has passed the ISO9001:2015 quality system certification. The company has a strict quality control system. Product design, manufacturing, and installation services are fully integrated into the ISO quality management system. From raw material purchase and ingredients, All aspects from production process management to factory inspection and control ensure stable product performance and excellent quality.

The company has users all over the world, mainly exporting to the United States, Germany, Sweden, India, Turkey, the Netherlands, Italy, Spain, Japan, South Korea, Russia, Vietnam and other countries. The company adheres to the business philosophy of "integrity, hard work, innovation" and adheres to the "customer We provide our customers with high-quality services based on the principle of "quality first", welcome to patronize us!

Company Advantage

The company is a manufacturing enterprise, we have many years of on-site industry experience and can provide customers with the best equipment anti-wear design, product samples, quality service, and competitive prices.

Company Honor

The product patents are as follows: "A kind of elbow of pump pipe discharge anti-clogging pipe", "A lining board installation structure", "A lining board processing console", "A conveying device for ceramic-lined pipes" etc.

Sales Network

Our products are exported all over the world. Our company has always insisted on the business principle of "quality, innovation, and customers first".

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