AC220V 60Hz Robotic Welding Equipment , Robotic Mig Welding Machine in India

AC220V 60Hz Robotic Welding Equipment , Robotic Mig Welding Machine in India

Aluminum welding robot programming skill

1. Select a reasonable welding sequence. The welding sequence is determined by reducing the welding deformation and the length of the torch travel path.
2. The space transition of the welding gun requires a short, smooth and safe moving track.
3. Optimize welding parameters. In order to obtain the best welding parameters, the working specimens were produced for welding test and process evaluation.
4. Reasonable position of the positioner, welding gun posture, position of the welding gun relative to the joint. After the workpiece is fixed on the positioner, if the weld is not the ideal position and angle, it is required to continuously adjust the positioner during programming so that the welded welds can reach the horizontal position one by one according to the welding sequence. At the same time, the position of each axis of the robot should be constantly adjusted. The position, angle and extension length of the welding gun relative to the joint are determined. After the position of the workpiece is determined, the position of the welding gun relative to the joint passes through the eyes of the programmer, observing is more difficult. This requires the programmer to be good at summing up the accumulated experience.
5. Insert the clearing gun program in time. After writing a certain length of welding procedure, the cleaning gun program should be inserted in time to prevent the welding spatter from clogging the welding nozzle and the contact tip, ensure the cleaning of the welding torch, improve the life of the nozzle, ensure reliable arc ignition, reduce welding spatter.
6. The preparation process is generally not in place. It is necessary to continuously check and modify the program during the robot welding process, adjust the welding parameters and the posture of the welding torch, etc., to form a good program. The wire feed is well formed, the capacity is large, no joints, saving time and materials, easy to store, high efficiency

Aluminium welding robot advantage

1. Reduce labor costs; If you are worried about how to saving the welder's cost, the welding station really is your need. After simple training, only a few people can complete the whole production process.
2. Promoted the production ability; It could meet the large capacity, it has two welding station layout. It not only could improve efficiency to saving the cost but also saving the space for you.
3. Precise welding, flexible layout; The layout is designed according to the customer's need. We can promise the quality of welded product.
4. Best material, long service life; All the fixtures made of the best materials , according the specially treated. The service life at least longer 20% than other's in market.
5. Replaced easily; Special design to easy replace the wear - resistant parts.

Aluminum welding robot body specification

Welding power source of aluminum welding robot

It is suitable for localized digital welding power source, achieving low-splash welding effect. Can save labor hours such as weld grinding

About us

Shanghai Genius Industrial Co.,Ltd is the overseas sales service center of Nantong Zhenkang Welding Electromechanical Company, which was established in 1993, have more than 20years of history in the welding industry.

Our company professionally manufacture wire feeder, RV gear reducer and industrial robot, which is engaging in research and development, manufacture and sell.

In 1993, Successfully developed the first wire feeding machine.

In 1997, We developed printed motor service life exceeds the international level.

In 2001, Successfully developed the first submerged arc welding car.

In 2006, The only drafting unit of national standard for wire feeding device for welding.

In 2009, Enter robot field, begin to develop RV reducer.

In 2011, Vice President of welding machine branch and micromotor branch.

In 2013, RV reducer is put on the market in batches.

In 2015, Three major products (printing motor, wire feeder, submerged arc welding car) market share of the world's first.

In 2016, Successfully developed the first high - precision welding robot, and successfully developed the first harmonic reducer.

In 2017, New factory completed.

Package of aluminum welding robot

    Shanghai Genius Industrial Co.,Ltd is the branch of Nantong Zhenkang Machinery Co.,Ltd, which founded in 1993, with 30 years of experience in the production of CO2 welding wire feeder, nowadays we occupy 70% Chinese market and 50% global market for wire feeder, long partners of PANASONIC and OTC Daihen.

    In 2009, we started R&D high precison RV reduction gearbox, this is core part of industrial robots, through 4 years research and development, in 2013, our high precision RV reduction gearbox start bulk production. Nowadays we become China biggest RV reduction gearbox manufacturer, realized robotic automatically produce RV reduction gearbox, also we are supplier of world famous company ABB, FNUC, YASKAWA for gearbox.

    As had advantage of wire feeder and RV gear reducer, with accumulated years of welding experience, we decide to R&D welding robot, After more than one year testing, our welding robot developed successfully in 2016, much earlier than other robot manufacturers in China, now our robot already in market for 5 years, still work well, got good comments from customers.

Genius Zhenkang Company Comprehensive Strength

* Genius Zhenkang occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.
* 72 senior technical engineers , 42 R&D technical engineers.
* Has more than 200 sets of advanced manufacturing equipments and testing
   instruments, CNC machine tools, slow wire cutting machines and other equipments.
* Total assets reach to USD 14,200,000.
* Strict quality assurance system, ISO9001 and ISO14001 system certifications, complete testing means.
* Carry out production numerical control, assembly intelligence, office automation,
   advanced ERP management, first-class production site.