PLC Control 1000kg/H Sweet Bun Automatic Bread Production Line

Automatic Bakery Equipment Bread Making Sweet Bun Production Line

This is a custom-made turnkey project designed for making various types of bread. SAIMAI can supply a complete line for baking bread including full range of processes – from taking dough from divider up to receiving the final product from the oven outfeed. Equipment includes an automatic tray- carrier proofer, oven , conveyor and depanner.

Make-up Line

Cooperate with the best Forming equipment manufacturer in China to ensure produce the best baking products for customers

Automatic or semi-automatic Proofing Room

Pans, trays can all be handled by the proofing room. Different tray types can be used as long as their outer dimensions are equal. The proofing room has several racks that consist of one or more levels, making the proofing time and capacity flexible without increasing the floor space.

The pans are fed into the proofer by conveyor and do not touch each other. Once a row is filled, it is lifted with an L-shape carrier. This process is repeated until the first dough has reached the top level. Then, the pans are moved out of the proofing room.

The proofing room is accommodated with a temperature and humidity control system and insulated housing.

Tunnel Oven

1: The oven is constructed gas-tight baking tunnel, divided into 2m/ section. Each section is connected on a frame, with a gas-tight connection between the sections.

2: the baking tunnel is insulated with 20CM-25CM layer of high-quality insulation material, in order to reduce heat loss to a minimum.

3. Inspection door on the control side

4. Stainless steel side and top outside panel.

5. The temperature is measured in each zone, both temperature underneath and above the product to be baked. PT-100 sensors are fitted in the baking tunnel for this purpose. The measured values for each zone can be read both on the central control panel (touch panel) and moisture instrument.

6. In the event of a driving motor failure, the belt can be driven by the hand device. This could send the product out of the oven.

7. OMRON PLC system is built into the control cabinet for the control of the oven.

Suction Depanner/ Push bar Depanner

By means of a pick-and-place /push principle, a depanning head is positioned above pans; the (exchangeable) depanning head picks up(push) the product and then transfers it to the cooling conveyor and releases it.

Conveyors

1. PLC systems can monitor faults and showing alarm information in English according to the customer’s requirement. It has an open communication interface for the internet and is free to connect with other controlled systems and computer systems.

2. Incorporated the design of Europe and Japan into our equipment. Maximum reduce the cost of labor and realize real automation.

3. According to the workshop area and the requirement of manufacturing to perfectly design the size and structure.

Our worshop:

Packaging and delivery :

Our head quarter Saimai Company has been founded in China since 1976. We focused on rubber, painting, and coating for ships and bridges.

With our strong tie-up with respective company and local enterprises, and experience in affairs of various companies with diverse activities, we provide our clients with the best product and service with comprehensive and high-quality services.

In 2003, we started to develop on manufacturing bakery equipment such as tunnel oven, reel oven, rotary oven, dough mixer, etc. with the most advanced technology from overseas.

In 2010, we imported the latest technology from Japan for manufacturing whole production line for moon cakes, cupcakes, burger buns, toast, chicken floss mini pies, and danish bread.

In virtues of our innovation and perfecting pursuing spirit, we keep perfecting our products, striking the best balance between environmental protection and performance, which helped us sell our products allover the country and the southeast Asia.

We have gained the Manufacturing License for Industrial Products, Quality Management System Certificate, Intellectual Property Management System Certificate, Certificate for Honoring Contract in Guangdong 2015, 3 Guangdong High-Tech Product Certificates, 4 patents, 16 practical new patents, 1 Design Patent. We have also initiated the application for New High-Tech Program, application for Sustainable SME in Dongguan, Mutiply Scale & Benefit Plan, as well as several new patents.