Mechanical Vapour Recompression MVR Evaporator

Mechanical Vapour Recompression(MVR) for Paper Pulp Black Liquor Evaporation

PAPER PULP BLACK LIQUOR

“Black Liquor” is a by-product of pulp from mills that make products from trees, such as paper. It is currently used to recover cooking chemicals and produce high-pressure steam used in the pulp and paper-making process. It is composed of different ingredients from these processes such as lignin, hemicellulose, sodium hydroxide (NaOH) and sodium sulfide (Na2S). The lignin compound in black liquor can be used to make biofuel but it can be expensive to produce and so fuel made from it is not very common.

However, and according to the International Energy Agency (IEA), the future of using black liquor as fuel is promising and it is seen as the fifth most important fuel on earth!

Black liquor evaporation

· Black liquor recovered from pulping contains 14-17% dissolved solids

· These solids are composed of about 1/3 inorganic chemicals that were in the white liquor added to the digester

·The remaining 2/3 consist of the organic chemicals extracted from the wood

·Black liquor must be concentrated to above 60% solids so that it will burn without supplemental fuel

Basic process requirements

· Efficient use of energy

·Efficient separation of water vapor from black liquor

·Proper separation of methanol, tall oil soap

·Concentration of black liquor to 75-85% dry solids

Evaporation

Mission:

Evaporation of weak black liquor to separate water and create a combustible product-strong black liquor

The three main processes that occur in the evaporator are:

Black liquor+heat ⇒ Strong Black liquor + Water + Steam

Condensate + Steam ⇒ Clean + Dirty condensate + NCG

Black liquor ⇒ Black liquor + Soap (only softwood)

How to reach 80-85% dry solids?

Due to the high viscosity

-MP-steam as heating medium

- liquor temperature 175 ℃ in final concentrator

Liquor retention time

-evaporator acts also as a LHT-reactor

Duplex construction material

-high alkali content may cause Stress Corrosion Cracking (SCC)

multiple-effect evaporator and concentrator

Evaporation plants are well-proven in installations around the world. There are a variety of configurations and models available – from pre-evaporators to multiple-effect evaporation trains – to accommodate even the most challenging pulp mill or effluent plant evaporation needs

The major advantage to multiple-effect evaporators is the utilization of proven lamella heating surfaces for high efficiency and reliability.

pp-evaporation-plant-lamella

Evaporation plant lamellar

lamella heating surface

Benefits

Energy-efficiency for reduced costs

Highest dry solids liquors with maximum availability using crystallization technology

Cleanest reusable condensates using the minimum amount of steam

Lowest steam and electricity consumption

Self-cleaning

Tolerate even non-soluble scaling

Critical equipment for the chemical pulp mill

Black liquor evaporation is an essential part of the chemical recovery process as it significantly concentrates the dry solid matter in black liquor so that the liquor can be effectively combusted in recovery boiler. The water removed from the liquor can be segregated and processed so that it can be reused in the mill – reducing fresh water requirements, effluents, and saving money.

Evaporators and concentrators, with their lamella heating surfaces, are adept at processing the spent cooking liquors or mill effluents using the minimum amount of energy while maximizing product dry solids, plant availability, and condensate quality. The lamella heating surfaces are inherently non-scaling. This allows the use of various heat sources inside the lamella, allowing the mill to select the most energy-efficient process connection.

Overcoming the challenges of high dry solids evaporation

Black liquor is a complex solution of water, organic, and inorganic components. This composition varies from mill to mill, so the evaporation system must be flexible in design over a wide range of operating parameters. The physical properties of black liquor change significantly when it is concentrated. Concentrated black liquor has high viscosity, which can cause significant problems with fouling if these characteristics are not accounted for in system design.

The systems employ crystallization technology to produce the highest dry solids product with minimum downtime for washing and cleaning of the equipment internals. As an option, systems for treating the liquor to reduce its viscosity, and systems for de-activating the calcium in the black liquor to prevent scaling, can be integrated directly into the evaporation plant.

Fully integrated stripper

The stripper is part of the multiple-effect evaporator system. Typically, the heat source for the stripper is from effect #1 and the stripper vapors are condensed in effect #2 to maximize energy efficiency.

Non-foaming design

The process inside and evaporator relies on a free flow falling film of liquor over the surface of the lamella. This ensures low vapor velocities and low shear rates inside the evaporator, which eliminates foam generation in difficult applications.

Non-plugging design

Uniform liquor distribution of the liquor over the lamellas, and the continuous redistribution of the liquor created by the dimpled shape of the lamella surface, ensure a completely wetted heating surface and eliminate local scaling or over-concentration of liquor. The lamella heating surface ensures that water-soluble scaling can be washed away by a simple dilution wash, eliminating the need for time-consuming and costly outages for cleaning.

Maximum distribution – minimum pumping

The design of the evaporator takes full advantage of the lamella heating surface to optimize liquor distribution and internal circulation flows. This results in excellent coverage and distribution of the liquor over the entire heating surface with minimum pumping power – saving capital and energy costs.

Jiangsu Hanpu Mechanical Technology Co., Ltd. is a project engineering company jointly established by Jiangsu Zhongyi Environmental Technology Co., Ltd., FERREO A/S in Denmark, Shanghai Jiaotong University and Nanjing Kingreat Machinery Co., Ltd. The company's production base is located in the Huangqiao Industrial Zone of Taixing, covering an area of 300 acres. The companies involved are in the industry of new material, new energy, medicine, chemical, environmental protection, food, and beverage, etc.

The company has a national functional office and facilities as a scientific research bureau. The research center now has 5 doctor tutors, 8 professional engineers, 11 senior engineers, 42 engineers and 68 assistant engineers making it a leading specialized research bureau.

The company has various kinds of general (special) machinery devices including 480 sets and are the most developed working devices in the world such as: Toshiba CNC boring and milling machine imported from Japan, German Schiess CNC turning processing center, CNC fine plasma cutting machine imported from Germany, Laser cutting machine, CNC folding machine, CNC wire cutting and CNC shearing machine, etc.

The company's main projects include but are not limited to: MVR evaporation system, powder washing salt and vacuum salt production project, oil tank sludge cleaning project, landfill leachate treatment project, plant/animal oil processing production line, urban wastewater treatment project, various wastewater treatment projects, and CBD oil extraction production line. Technical support and transfer of API product technology package. The main products are centrifuge series, multi-effect and MVR evaporation and crystallization equipment, laser welding heat transfer board, lithium battery material mixing equipment, pressure vessel and titanium, zirconium, nickel, and other non-standard special equipment.

The company's sales network throughout the whole world, with a domestic sales market share of 50%, and exported to the United States, Canada, Germany, Spain, France, Switzerland, Sweden, Denmark, Australia, Brazil, Argentina, Chile, Colombia, Russia, Ukraine, Poland, Uzbekistan, Indonesia, Vietnam, Singapore, Malaysia, India, Japan, South Korea, Iran, South Africa, Nigeria, and Rwanda.

The company is an internationally competitive engineering company that integrates technical consulting, design, procurement, construction, installation and driving into one, providing engineering EPC general contract, project management, engineering supervision and other comprehensive, full-process services. The company is Committed to be the first and world-renowned technology and technology engineering company in Asia, providing cutting-edge technology and one-stop solutions for the world's industries.