Categories | Turnkey Project Solutions |
---|---|
Brand Name: | YGT |
Model Number: | YGT-TKS-3.0 |
Certification: | CE |
Place of Origin: | Shanghai,China |
MOQ: | 1Set |
Price: | Negotiate |
Payment Terms: | T/T, L/C |
Delivery Time: | 90days |
Packaging Details: | Wooden box/Film packaging |
Product name: | SUS304 Dry Chili Hot Pepper Processing Equipment Line Sesame Oil |
Application: | Chili sauce |
Function: | Fruit Vegetable processing |
Brand: | YGT |
Voltage: | 380V 50HZ |
Warranty: | 1Year |
Materical: | SUS304/SUS316 |
Capacity: | 3-5T/h |
Company Info. |
KUNSHAN YGT IMP.&EXP. CO.,LTD |
Verified Supplier |
View Contact Details |
Product List |
SUS304 Dry Chili Hot Pepper
Processing Equipment Line Sesame Oil
The ingredients of the chili sauce mainly include sugar,water, salt,onion,garlic,spices,seasonings, etc. These ingredients preparation and mixing will proceed in powder mixing tanks or high shear dissolving tanks.
The capacity of the chili sauce production line is from 500L/H-10000L/H,and the end products can be filled into PET or glass bottles, jars,pouches or sachets.
Chili sauce will be pasteurized by one tube pasteurizer or cooking tank before filling, and to ensure the shelf life of the end products, the chili sauce container will perform secondary pasteurizing after filling with the spray type or water bath type pasteurizer.
FLOW CHART
TECHNICAL DATA SHEET
APPLICATION | Chili Sauce Processing |
RAW MATERIAL | Dry chili,Pepper,Oil,Garlic,Ginger |
PRODUCTION CAPACITY | 0.5-1T/H |
EQUIPMENT MATERIAL | SUS304/SUS316 |
PACKAGE TYPE | glass bottle/PET bottle/Tin can/Four-side sealing small bag |
OVERVIEW
Chili sauce is a sauce made from chili peppers and is a common
condiment on the table. There are two kinds of oil and water. The
oil system is made with sesame oil and chili peppers. The color is
bright red, and there is a layer of sesame oil floating on it,
which is easy to store.
The water system is made of water and pepper, with bright red
color, adding garlic, ginger, sugar and salt, it can be preserved
for a long time and the taste is more delicious.
effect:
1. Antipyretic and analgesic: Capsicum is pungent and warm, which
can reduce body temperature through sweating and relieve muscle
pain, so it has a strong antipyretic and analgesic effect.
2. Prevent cancer: Capsaicin, the active ingredient of pepper, is
an antioxidant substance, which can prevent the metabolism of
related cells, thereby ending the cancerous process of cell tissues
and reducing the incidence of cancer cells.
3. Increase appetite and help digestion: The strong spicy flavor of
pepper can stimulate the secretion of saliva and gastric juice,
increase appetite, promote intestinal peristalsis, and help
digestion.
4. Lipid-lowering and weight loss: Capsaicin contained in peppers
can promote fat metabolism, prevent the accumulation of fat in the
body, and is conducive to lipid-lowering, weight loss and disease
prevention.
MAIN EQUIPMENTS
Washing Systerm
The bubble washing machine is installed with a water circulation
pump and bubble generators. The materials are washed and pushed
forward by rolling water. This machines perfectly imitates manual
washing, which washes materials at least hurt level.
Jacket Cook
Jacketed pot is also known as steam pot, cooking pot, and jacketed
steam pot. Jacketed pans are widely used in the pharmaceutical and
food processing industries. Jacketed pots are mainly divided into:
fixed jacketed pots/tiltable jacketed pots and stirred jacketed
pots according to process requirements. Functional parts are added
or removed according to process requirements. Product customization
is relatively strong. The pot body of the jacketed pot is a
double-layer structure composed of an inner and outer spherical pot
body, and the middle jacket is heated by steam. The jacketed boiler
uses a certain pressure of steam as the heat source (electric
heating can also be used). The jacketed boiler has the
characteristics of large heating area, high thermal efficiency,
uniform heating, short liquid boiling time, and easy control of
heating temperature.
Blending Tank
The blending process is the core process of tomato ketchup
seasoning processing, as after mixing, we obtained a semi-automatic
ketchup product.Hybrid process is also a thermal mixing process and
can improve production efficiency.The temperature was controlled at
about 6O-65℃ and the mixing time at about 15 – 30 minutes according
to the composition.
The mixing pool is mixed by three layers of SUS304/316 material 2B plates and a paddle mixer at a mixing speed of 0-65rpm.It is the ideal device for mixing diluted tomato concentrate, sugar and other ingredients into ketchup.The tank is equipped with material inlet, outlet, PT100 thermometer, steam valve set, liquid level sensor, CIP cleaning ball, sanitary valve, etc.
Chili sauce filling machine
After homogenized and pasteurized ketchup can be packed in
four-sided sealed bags, tin cans, PET or glass bottles and
self-reliance bags according to customer needs to match suitable
filling equipment according to different packaging methods.
Water bath sterilization / spray cooling
The final product needs to be secondary pasteurized to better
extend the shelf life.There are two kinds of secondary
sterilization equipment, and we can choose according to the
different packaging methods of the finished product.For tin cans or
bottled tomato ketchup we use spray pasteurization, cooling
channels spray hot water on the finished surface, then use cooling
water to room temperature; for dose packs or self-reliance bags we
use a water bath pasteurized .Soak dose packs or self-reliance bags
in hot water for pasteurization, then cool with cold water, and
finally blow off the droplets on the bag surface with compressor
air.The secondary sterilization process was to preheat with 95℃ of
hot water, then precooled with warm water to 65℃, and finally
cooled to room temperature.The whole process takes about 40-60
minutes.
EDIBLE EFFECT
PRODUCTION PROCESS